Services Provided: 

Product Strategy & Consulting

• Product compliance review (quality and safety requirements, testing requirements, market approval requirements)

• Product labeling, specifications, intended use, and indications for use statements development

• Production process optimization 

• Product quality assurance service

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Manufacturing & Sourcing

• Micro factory Service

• Materials consultation

• Supply chain validation

• Internal and external quality audits

• Onshore and offshore manufacturing support

• Contract Manufacturing (CM) service

• CNC Production

• Fabrication (Welding, Sheet Metal, etc.)

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Mechanical Engineering

• Mechanical Design and Drafting

• Design for Manufacturability (DFM)

• Design for Assembly (DFA)

• Tolerance Analysis

• Material Selection and Analysis

• Mechanical Systems Integration

• Rapid Prototyping

• 3D Modeling and Simulation

• Product Lifecycle Management

• Reverse Engineering​​ Service 

Project Detail: 

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Lake Harbour create a replacement kit for a 50-year-old, out-of-production electrical set, specifically designed for trains. The goal was to ensure a seamless integration without modifying the existing assembly process.

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Challenges: 

• Inconsistent data from samples, drawings, and technical specifications.

• Mismatched dimensions between samples and drawings.

• Varied coating information and non-standard material thicknesses.

• Contradictory component joining techniques.

 

Strategy: 

• Collaborative solutions with stakeholders.

• Detailed analysis of the part, focusing on functionality, compatibility, durability, and reliability.

 

Achievements: 

• Creation of a fully compliant replacement part.

• A 97% increase in electrode surface contact, enhancing efficiency.

• Improved manufacturing quality, resulting in a superior finish and extended part lifespan.

• Successful delivery and installation of the first 100 kits in NYCT’s trains.

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Tolerance Analysis