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Industry: Construction

Project: Balcony Guard Rail Post To Ground Connector

Certified

designs in Toronto

600k

pieces installed

Services Provided (to be adjusted)

Services Provided (to be adjusted)

  • Concept development

  • Thumbnail sketching

  • Product positioning review

  • Competitive landscape survey

  • Product compliance review (quality and safety requirements, testing requirements, market approval requirements)

  • Product labeling, specifications, intended use, and indications for use statements development

  • Production process optimization 

  • Product quality assurance service

  • Project management service

  • Marketing and branding support

Manufacturing & Sourcing

  • Micro factory Service

  • Manufacturing tools and processes consultation

  • Materials consultation

  • Supply chain validation

  • Vendor assessment

  • Internal and external quality audits

  • Onshore and offshore manufacturing support

  • Quality Management Systems implantation

  • Contract Manufacturing (CM) service

  • CNC Production

  • Metal Die Casting

  • Fabrication (Welding, Sheet Metal, etc.)

  • High-Volume Metal Stamping

  • Cable Assemblies

Mechanical Engineering

  • Mechanical Design and Drafting

  • Finite Element Analysis (FEA)

  • Computational Fluid Dynamics (CFD)

  • Design for Testing (DFT)

  • Design for Manufacturability (DFM)

  • Design for Assembly (DFA)

  • Process Engineering & Optimization

  • Tolerance Analysis

  • Material Selection and Analysis

  • Equipment Design & Layout

  • Design Failure Modes and Effects Analysis (DFMEA)

  • Thermal Analysis

  • Mechanical Systems Integration

  • Rapid Prototyping

  • 3D Modeling and Simulation

  • Product Lifecycle Management

  • Reverse Engineering​​ service

  • Plastic Injection Molding

Project Detail: 

Objective: The project focused on designing a new guard rail bracket that meets stringent safety requirements, addressing the failure of previous supplier’s products.

Challenges:

  • Develop a guard rail bracket solution that passes safety standards, replacing the inadequate products from the previous supplier.

 

Strategy and Achievements: 

  • Innovative Design: Utilized Finite Element Analysis (FEA) to design a new bracket, ensuring safety and reliability.

  • Manufacturing Efficiency: Produced the semi-solid cast aluminum brackets without the need for machining, streamlining the production process.

  • Rapid Supply: Delivered production parts within a tight timeframe of 6 weeks.

  • Significant Cost Savings: Achieved a substantial saving of $180,000 in up-front tooling investment.

  • Reduced Production Costs: Cut the piece price by 30% owing to labor savings.

  • Production and Certification Success: Manufactured over 600,000 units, with 7 different certified designs installed on buildings across the Greater Toronto Area (GTA).


 

certified designs installed on buildings

Manufactured over 600,000 units, with 7 different certified designs

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